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Forklift Simulator
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Forklift Simulator

The technology developed to train qualified forklift operators is designed to enable individuals to receive training in a realistic learning environment in a cost-effective and reliable manner. The simulator provides individuals with a complete training with real forklift equipment and rich scenario content. Forklift Simulator enables operators to learn operational techniques such as mast controls, forklift maneuvers, and accident risks in different work areas and time periods.

Highlights

  • It offers rich course content covering all aspects of the tool.
  • It includes various scenarios that introduce the forklift work machine along with advanced usage techniques and teach safety precautions.
  • It provides rapid transition to all kinds of working conditions (environmental conditions, load types, ground conditions, weather conditions, working hours) in all scenarios.
  • It transmits vehicle reactions to the user precisely and accurately. There is a fully equipped cabin with all physical inputs.
  • Adjustable seat, seat belt and armrests are available.
  • A touch screen is available to manage the truck, monitor values and change settings. It provides the opportunity to track and make calculations of realistic engine rpm, torque and hydraulic pressure.
  • Immobile Platform, 3 DOF Movable Platform and 6 DOF Movable Platform options are available. All platforms are compatible with virtual reality glasses.
  • It reports all parameters regarding the operator's development. It offers the instructor the opportunity to watch the training field from different camera angles.
  • The placement of all controls in the simulator is exactly the same as in the real vehicle.

Forklift simulator consists of the following equipment;

  • 1 simulation computer
  • 3 monitors/TVs
  • 1 cabin containing physical inputs of the forklift machine (steering wheel, pedals, etc.).
  • 1 touch screen
  • 1 uninterruptible power supply (used to ensure data and system security against power outages.)

Forklift simulator virtual reality version consists of the following hardware;

  • 1 virtual reality glasses
  • 1 simulation computer
  • 1 monitor/TV
  • 1 cabin containing physical inputs of the forklift machine (steering wheel, pedals, etc.).
  • 1 uninterruptible power supply (used to ensure data and system security against power outages.)

Software Features

  • The dynamic model developed for the construction machine is realistic.
  • The dynamic responses of the vehicle are realistic.These:
  • Engine speed model
  • Steering system model
  • Torque converter model
  • Brake system model
  • The engine model of the vehicle is modeled based on the pedal-revolution-torque data provided by the engine manufacturer.
  • The vehicle's gear ratios are modeled by entering the actual gear ratios provided by the gearbox manufacturer.
  • Damping damping characteristic of wheels
  • The vehicle has difficulty when under load and the engine speed decreases
  • Vehicle subsystems are modeled mathematically. These:
  • Engine speed model
    Steering system model
  • Torque converter model
  • Brake system model
  • The dynamic model of the vehicle includes five different drag models (Box, Scaled Box, Box Proportional Low, Box Proportional High, Scaled Box Fast) in two linear axes and three angular axes.
  • The simulation is run in accordance with the operating procedures of the real vehicle.
  • The fuel consumption data of the engine exactly matches the data provided by the engine manufacturer.
  • The environmental elements to be used in the simulation, and especially the Forklift, have been modeled in detail in a way that will not disrupt the feeling of realism that the user will receive, and in an optimized way that will not tire the system resources.
  • There is reality according to the sun, date and time, day and night are simulated accordingly.
  • There are different light sets for situations such as rain, snow, fog and cloudy weather.
  • There are real-time soft shadows on the earth.
  • All vehicle lights and ambient lights are modeled realistically.
  • Texture rendering based images were created for mirrors and camera systems.

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